Bills of Materials and Production Tracking | ZMOS

Bills of materials and production you can follow

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Each manufactured part has a BOM: components, quantity per unit, scrap and a revision. A work order takes the BOM, plans routing steps across your work centres and lets you follow what is done, what is waiting and what it has cost so far.

  • BOM revisions with scrap percentage
  • Material cost per unit from current item costs
  • Routing steps and work centres
  • Job cards and barcodes to print
ZMOS bill of materials form with components, quantity per unit and scrap
The bill of materials editor in ZMOS. Sample data.

How production runs in ZMOS

  1. Bills of materials

    A BOM per manufactured part, single-level, with components, quantity per unit and scrap percentage. Release a revision when the design changes; old jobs keep the revision they were built to.

  2. Cost roll-up

    The editor shows each component's current cost and the material cost per unit, so quoting starts from real numbers.

  3. Work orders

    Open a job for a part and quantity with a due date and customer reference; release it to reserve the material requirement; start it on the floor.

  4. Routing and work centres

    Plan the steps a job goes through (cut, bend, weld, assemble) at named work centres with machine types; log labour hours per step.

  5. Job cards and barcodes

    Print the job card as a PDF or scan the barcode at the work centre to open the job.

Production tracking without a terminal

A supervisor with a phone can see every open job, its step and its material.

Jobs by status, jobs due this week and movements per day sit on the dashboards; workflow rules can e-mail the owner when a job is completed or a status changes. Zudo AI answers "which jobs are late" from the same data.

What it does not do

ZMOS does not plan finite capacity across machines or run MRP from a forecast. Reorder points and per-job purchasing are supported.

  • Finite scheduling: no
  • MRP from forecast: no
  • Multi-level BOM explosion: not in this release

Watch it work

See this part of ZMOS on video

Recorded in the product itself, narrated in English, start to finish.

34:188. Bills of materials

Building a bill of materials with components, scrap and the cost roll-up. The clip starts at this chapter of the full two-hour build; every step is on sample data and the current version.

Questions

Does ZMOS support multi-level BOMs?

Not in the current release. BOMs are single-level; a sub-assembly is its own manufactured part with its own BOM and job.

Can I change a BOM after jobs have used it?

Yes, by releasing a new revision. Jobs already opened keep the revision they were created with.

How do I print a job card?

From the job: Job card (PDF) prints the card; Barcode prints a label that opens the job when scanned.

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